Okay, so there's nothing about this video that isn't cute. And that's fine. But what does it have to do with Lean?One of the most important lessons that Lean can teach us is how to appreciate variation and make the most of it.When Jim Henson and this little girl went on set, it was to create a product - an item of value. The task, as originally written, was to create a short video where Kermit and the little girl sang the English alphabet. A simple progression of 26 letters. So simple that variation was inconceivable and no other product was possible.But little girls do not have SixSigma Black Belts or PMI certification (thank heavens!).So the cameras roll and the little girl suddenly becomes a point source in variation, undermining the original scope of work and putting the project in danger. She keeps injecting "Cookie Monster" in the alphabet, as if he were a letter in the English Alphabet.Cookie Monster is not a letter in the English Alphabet.The little girl thinks this is very funny. Kermit does not, because Kermit is a project manager locked into one irreversible type of value.Jim Henson, operating Kermit, knows that he can use rewards and penalties to get the product he wants. He knows that the little girl is really excited to be there with Kermit and that taking Kermit away will get her to settle down and sing the alphabet. So Kermit storms off.But rather than saying "Kermit, come back, I will sing the alphabet!" this little girl finds the true value - the honest value - and says with a sincerity that anyone can admire:"I love you!"And, even in the video, you can actually feel the impact this had on Jim Henson. Another day at the office turned into a beautiful gift.All because of variation.The real beauty here is that even though this product was fundamentally broken - fundamentally it did not achieve its initial goal - Jim and the people at Children's Television Workshop thought this lesson was worth sharing. They saw that through variation in their youngest of knowledge workers, there was innovation and inspiration.There was value in variation.
How To: Setting Your Personal WIP Limit
There are only two rules in Personal Kanban.
Visualize Your Work
and
Limit Your Work in Progress
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Since there are only two, it stands to reason that they are both important, vital even. When people see the value stream and the stickies, they feel they’ve received clear direction in setting up a Personal Kanban’s visualization. But how to come up with a number for your WIP limit?This is much easier to describe, but much harder to get the point across.
Start With 3
Why do we start with 3? 3 seems to be a good rule-of-thumb number. Three stickies are easy to see, easy to grasp. Three tasks will always be visible on a computer screen. They are easy to remember.Three is also a good balance number. Three is large enough to involve multiple stakeholders, but is small enough to manage. Three is a large enough number for other people to respect. One tasks becomes a zero-sum game where people can argue for hours about how you are using your time, three spreads out your work footprint to involve enough different things to diffuse such arguments.But three is not the only number. It’s just a handy, arbitrary one.
What We Want To Do Goal:
The goal in setting a WIP limit in Personal Kanban is to ensure that we do not take on more work than we can handle.Fact: People obsess over the WIP limit number because it is a number, which they take to be a rule. “If my WIP Limit is 3, I can never ever do more than 3 things.”That’s dangerous.Emergencies are EmergenciesIf you’re in the middle of a report, some accounting, and waiting for a team member to reply to an email - and your WIP limit is three – you have met your WIP Limit.If all that stuff is happening and you have a heart attack – you should deal with the heart attack even if it breaks your WIP. Don’t type faster to finish your report so you can pull the heart attack sticky!What we want for that WIP Limit to do is keep reminding us at all times that we are much more effective if we limit our work-in-progress. Emergencies will remain emergencies, they are real, we must attend to them.
Variation in our Capacity
Let’s look at Karl on three consecutive Mondays:Monday 1: Karl wakes up after a relaxing weekend. He eats a good breakfast. He is ready to attack the day. He arrives at work and finds his partner June equally ready. Together they feed off mutual creative energy and the day is off to an excited start.Monday 2: Karl wakes up after a stressful weekend. He slept little last night and is now hitting snooze over and over again. He misses breakfast and stumbles into the office late. He’s searching for enthusiasm.Monday 3: Karl wakes up, the weekend was fine, but he’s distracted – something doesn’t feel right. He gets to the office and he and June discuss this feeling he’s having. They spend the morning sipping coffee and talking until they finally figure out what is bothering Karl. It is an oversight they’ve had with their new product line. Luckily, it is something that they can work out. He and June spend the rest of the day coming up with solutions to the problem.In all these instances, Karl – the very same Karl – has a different capacity for new tasks each day. One Monday 1 it might be 3, on Monday 2 it might be2 and on Monday 3 it is probably just 1.Our WIP limits therefore can vary with our moods and our context.Don’t feel that your WIP limit is an advised speed at which you must travel at all times. If you are tired or need to focus, by all means, drop to a lower number of tasks.
Diet and WIP Limit
Studies have shown that throughout the day our glucose levels also fluctuate throughout the day. In the mid-morning and mid-afternoon, we are susceptible to dangerous drops in glucose that make our brains fuzzy, our decision-making questionable, and our productivity low.This is why smart businesses have fridges stocked with juices and bananas. (At Modus, Tonianne and I have apple breaks). This is also why energy drinks go flying off the shelves after lunch.Human beings are amazing machines, but we still need to be tended to. Our brains use a tremendous amount of our body’s energy – 20% of our total energy usage or more. The brain, after all, is running on electrical charges and the more you think the more you produce.If you let yourself get run down, your WIP will drop accordingly.The same is true for sleep and rest.
Conclusion: You Gotta Use Your Brain
You, whether you like it or not, are the one who has the information necessary to set a personal WIP limit. You are a system that is self-regulating. You choose when to rest, when to eat, when to drink water. You know what external pressures are resting upon you.Starting with 3 is always safe.But know your variation. Photo by Tonianne